Facet-Attached Micro-Lenses

Facet-Attached Micro-Lenses- the benefits

No need for active alignment

 

Adaptable for any design due to software defined additive fabrication

Compensates vertical and lateral alignment offsets by up to ± 15 µm with 1dB penalty

Flexibility to support standard and non-standard waveguide pitch

Scaling from low-volume prototyping up to high-volume mass production

Step 1: Resist & Interface Detection

Step 2: Fabrication of Lenses

Step 3: Developing & Cleaning

Facet-attached micro-lenses – the process

Step 1: Drop dispense photoresist and passive detection of waveguide interfaces

Step 2: Automatic nanofabrication of micro optical elements

Step 3: Post development steps and cleaning of the assembly

Wavelength compatibility 530 nm to 1650 nm

Mode field matching from 2µm up to 10+ µm, with elliptical mode field compensation.

Compatible with SM/PM fibers with 8, 12, 24, 32+ channels

Compatible with a wide range of material platforms: silicon on insulator, silicon nitride, thin film lithium niobate (TFLN), indium phosphide, and more.

Back reflection: below -30dB

Refractive Index @ 1550 nm: 1.53

Operational range 530 nm to 2000 nm

Typical insertion loss down to 0.6 dB

High power operation >1 W @ 1550 nm

Material absorption negligible

Below σ = 0.2 dB coupling variation

Below 10% mode-field and focus length deviation

Below σ = 50 nm detection accuracy

Below ±100 nm shape accuracy

Less than 10 nm RMS-roughness

Testing following Telcordia GR-468

Environmental Stress Tests

Damp heat: 4000 hours at 85 °C/85 % RH

Thermal Cycling: >250 cycles -40 °C to 85 °C

Reflow soldering: 3 cycles, 270 °C

Die bonding 310 °C

Mechanical integrity Tests

Acceleration of up to 1500g

Vibration: 20 g, 20 to 2000 Hz 4 min/cycle, 4 cycle/axis

High Power Operation 

>1 W at 1550 nm

Additional Tests

Operation at 4K. 10 Cryogenic cooling cycles